Molded pulp packaging products are a new type of packaging material that has developed rapidly in recent years. Molded pulp packaging machinery uses waste paper as raw material to make the pulp into model products of various shapes according to different uses. These pulp packaging products can be used as packaging liners for eggs, fruits, drinks, shoes, precision devices, fragile glass, handicrafts, etc., and have good cushioning and protection properties.
How to Make Molded Pulp Packaging? – 4 Parts of Pulp Packaging Machinery
Molded pulp products can be simply divided into four parts: pulping, forming, drying and packaging. Here we take egg tray production as an example.
- Pulping: waste paper is crushed, filtered and put into the mixing tank in a ratio of 3:1 with water. The entire pulping process will last about 40 minutes. After that you will get a uniform and fine pulp.
- Molding: pulp will be sucked onto the pulp mold by the vacuum system for shaping, which is also a key step in determining your product. Under the action of vacuum, the excess water will enter the storage tank for subsequent production.
- Drying: formed pulp packaging product still contains high moisture content. This requires high temperature to evaporate the water.
- Packaging: finally, the dried egg trays are put into use after finishing and packaging.
Beston Molded Pulp Packaging Machinery for Sale
Beston molded pulp packaging machinery is available to make different kinds of products. The only thing you need to do is changing the molds. Here we list some of the most common pulp packaging products like egg tray making machines, egg carton machine, apple tray making machine, etc. But our capacity is not limited to these. Our production is based on customer needs. Please leave a message and tell me the products you need, and our sales consultant will make a specific production plan for you. More pictures can be found on Pinterest.
For Eggs Packaging – Egg Tray/Carton Making Machine
Eggs, duck eggs, goose eggs, quail eggs, etc. can all be packaged with this machine. Common styles are 24/30 egg trays and 6/10/12 egg cartons. Molded egg tray forming machines can help poultry farmers store eggs. You can add additives during the production process to protect the eggs from the invasion of germs. This is very necessary because eggs are most easily eroded by bacteria during storage.
For Fruit Packaging – Apple Tray Making Machine
Fruits are easily devalued due to bumps. 2/4/12 apple trays can reduce the occurrence of this situation. Round fruits such as strawberries and oranges can be protected by the fruit tray machine. Fruits packed in fruit trays is a good choice whether they are displayed on supermarket shelves or as gifts to others.
For Drink Packaging – Coffee Cup Tray Making Machine
Catering industry usually uses 2/4 drink trays to hold coffee, milk tea, juice and other drinks. The pulp coffee tray has a better supporting effect and can keep the drink stable. Some of our customers said that coffee cup holder tray making machines can play an important role in the takeaway business.
For Industrial Packaging – Industrial Packaging Machine
Among the packaging of some precise instruments or electronic products, pulp packaging is also the most common. Because this product is relatively soft. It can protect electronic products to the greatest extent. In addition, pulp packaging products have good moisture resistance, which is essential for the storage of electronic products.
For Shoes Packaging – Shoes Tray Making Machine
Shoe trays have been widely used in the shoe industry. Paper pulp shoe tray not only has a good supporting effect but also has a moisture-proof effect. Our shoe supports can be tailored to specific shapes. Beston Group provides customized molds.
For Plant Packaging – Seedling Tray Making Machine
Pulp seedling trays are very popular with farmers and are strongly supported in many countries. When growing seedlings, the seedling cup needs to be in contact with the soil for a long time, and the pulp material is the best choice. The pulp seedling pots will not pollute the soil. It is very breathable, which allows the seedlings to absorb the nutrients in the soil as much as possible and grow vigorously.
For Bottles Packaging – Bottle Tray Making Machine
Most wine bottles are glass products, which are easily damaged during transportation. Whether your wine bottle is horizontal or vertical, you can use pulp packaging equipment to produce 2/4 bottle holders. Pulp packaging products have a certain thickness and fixing effect, which can arrange the glass bottles neatly.
Models About Molded Pulp Packaging Machine
According to the different output requirements of customers, we have launched 7 different types of pulp packaging machines, their output ranges from 800 to 6,500 pieces per hour. The models provided in the table below are all available at Beston. If these still cannot meet your needs, we also provide customized services (output, mold, drying method).
| Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | |
| Capacity | 800-1000pcs/h | 1200-1500pcs/h | 1800-2500pcs/h | 2500-3000pcs/h | 4000-4500pcs/h | 4500-5500pcs/h | 6000-7000pcs/h | |
| Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | |
| Total Power | 33kw | 42-61kw | 53.5-85kw | 61-85kw | 127-144kw | 161-177kw | 223-226kw | |
| Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | |
| Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | |
| Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h |
| Water | 425kg/h | 510kg/h | 850kg/h | 1060kg/h | 1490kg/h | 2125kg/h | 2600kg/h | |
| Fuel Consumption (Brick Drying) | Coal | 50kg | 60kg | 83kg | 104kg | 125kg | 208kg | 208kg |
| Natural Gas | 22-32m³/h | 26-36m³/h | 37-47m³/h | 46-56m³/h | 56-66m³/h | 92-103m³/h | 92-103m³/h | |
| Diesel | 18-28kg/h | 22-32kg/h | 30-40kg/h | 38-48kg/h | 46-56kg/h | 77-87kg/h | 77-87kg/h | |
| Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 20-30m³/h | 20-30m³/h | 40-50m³/h | 40-50m³/h | 75-85m³/h | 80-90m³/h | 110-120m³/h |
| Diesel | 17-27kg/h | 17-27kg/h | 33-43kg/h | 33-43kg/h | 61-67kg/h | 66-76kg/h | 95-100kg/h | |
How Much Does Molded Pulp Packaging Machinery Cost?
Before launching the production of pulp packaging products, there are several unavoidable expenditures that must be considered. These include the cost of the pulp packaging machine itself, the consumption of raw materials, water and electricity costs, drying costs, site rental costs and labor employment costs. But Beston will try to minimize your expenses.
Molded Pulp Packaging Machinery Costs
Beston pulp packaging machine prices start from $10,500. This is the most favorable price in the industry. Our engineers insist on innovative pulp packaging technology. At this pulp molding machine cost, you can enjoy core technology that are not available in other companies. All the accessories are of high quality. So you don’t have to worry about the subsequent operation errors in the pulp packaging production. This pulp packaging machine has been tested millions of times and can achieve zero errors.
Water and Electricity Costs
The cost of water and electricity is an unavoidable cost during the packaging production. Traditional molded pulp packaging machine is a high energy-consuming production. It consumes a lot water and electricity. Beston engineers have made upgrades that can reach maximum pressure with minimal power. The wastewater generated during the entire production process will be stored in a special storage tank for subsequent production. The entire production process achieves the best use of resources, which can save a lot of production costs.
Drying Costs
Drying is an important part of pulp packaging products, which consumes a lot of heat and fuel. While some customers with small production requirements or superior production conditions may not need to spend too much on drying. We provide customers with three different drying methods: natural drying, brick drying and natural drying. Customers can choose according to their own situation. The design and processing improvements of our engineers on the drying system have been recognized by many customers. The energy utilization rate has been improved.
Place and Labor Costs
Beston pulp packaging equipment is highly automated, requiring only a few employees to complete the production. If you choose Beston automatic pulp packaging equipment, you will also find that the entire design is very beautiful and saves production space.
Why Choose From Beston
First of all, our brand awareness is high. We have more than 20 years of export experience. Customers who have worked with us highly praise our service and teamwork. We provide you with one-stop service. From the initial selection of equipment to the final installation and guidance, Beston will provide you with satisfactory services. If you encounter any problems after purchase, please feel free to contact us. We will provide you with a solution within 8 hours.
Beston products are of superior quality. All Beston equipment has passed ISO international certification. And the service life is very long. If you pay attention to maintenance during use, it will have a longer service life.
Successful Cases
Beston pulp molding machine has enjoyed a certain reputation in the international market. At present, we have helped customers in many countries and regions to complete pulp production, including Pakistan, India, Philippines, Russia, Zambia, Ghana, Mexico, Botswana, Nigeria and other countries.
Future Development of Molded Pulp Packaging Machinery
The consensus and requirements for environmental protection in countries around the world are constantly improving. The packaging field urgently needs high-end environmentally friendly packaging products to replace traditional high-end consumer packaging.
Environmentally friendly paper-plastic packaging products are more and more favored by all packaging circles because of their convenience, continuity, safety, aesthetics, and differentiation characteristics of high-end packaging products. With the increasingly stringent environmental protection requirements for packaging products around the world, Coupled with the further manifestation of the economic and social benefits of high-end paper-plastic products, more high-end packaging fields are forced to use environmentally-friendly paper-plastic packaging products to replace traditional packaging products. It is foreseeable that the function of paper-plastic packaging in the future will realize the function of upgrading packaging products from ordinary products to high-end products.
If you want to invest in molded pulp packaging machinery, we sincerely recommend to you cooperate with Beston. We are pleased to provide service for you and will provide you with a solution within 8 hours.